5 Axis DDCS Expert CNC Controller System Offline Standalone Servo Stepper Motor Motion Control 1000KHz PLC for CNC Router Lathe Milling Engraving Machine (5 Axis DDCSE Controller)

Feature:

Feature:

1) Max. 5 Axis; 1M Hz output frequency for each axis; 2-4 Axis linear interpolation, any 2 axis circular interpolation;

1) Max. 5 Axis; 1M Hz output frequency for each axis; 2-4 Axis linear interpolation, any 2 axis circular interpolation;

2) 7 inch full color display screen; resolution ratio: 1024*600, 40 operation keys;

2) 7 inch full color display screen; resolution ratio: 1024*600, 40 operation keys;

3) 24 photoelectric isolated digital inputs, 21 photoelectric isolated digital outputs;

3) 24 photoelectric isolated digital inputs, 21 photoelectric isolated digital outputs;

4) Analog spindle control 0-10V spindle control, also support PWM Output;

4) Analog spindle control 0-10V spindle control, also support PWM Output;

5) Magazine type: Supports multiple spindle mode, support straight Tool Magazine, gantry type Magazine, disk type magazine;

5) Magazine type: Supports multiple spindle mode, support straight Tool Magazine, gantry type Magazine, disk type magazine;

6) Probe Mode: Supprt Floating Probe and Fixed Probe;

6) Probe Mode: Supprt Floating Probe and Fixed Probe;

7) Backlash compensation methods: direction gap compensation, radius gap compensation, length compensation;

7) Backlash compensation methods: direction gap compensation, radius gap compensation, length compensation;

8) Interpolation Algorithm: S type, circular hard algorithem, circular soft algorithm;

8) Interpolation Algorithm: S type, circular hard algorithem, circular soft algorithm;

9) Language: Chinese, English;

9) Language: Chinese, English;

10) Software Alarms: Program Error, operation Error, overtravel Error, Driver Error and so on;

10) Software Alarms: Program Error, operation Error, overtravel Error, Driver Error and so on;

11) Network: Support file share and online machining the remote files by Ethernet;

11) Network: Support file share and online machining the remote files by Ethernet;

12) Spindle control mode support Multi-speed (3 lines 8 kinds speed), 0-10V Analog output, and servo spindle output;

12) Spindle control mode support Multi-speed (3 lines 8 kinds speed), 0-10V Analog output, and servo spindle output;

13) Compatible with standard G-code, support popular CAD/CAM software, such as ArtCam, MasterCam, ProE, JDSoft SurfMill, Aspire, Fusion 360 and so on;

13) Compatible with standard G-code, support popular CAD/CAM software, such as ArtCam, MasterCam, ProE, JDSoft SurfMill, Aspire, Fusion 360 and so on;

14) The control system can preview the processing path before machining, and it makes the system more steady, working smoothy and precise;

14) The control system can preview the processing path before machining, and it makes the system more steady, working smoothy and precise;

15) Support high speed machining in continuous Polyline segment, system can choose a most efficient algorithm automatically from different kinds Polyline segment algorithm;

15) Support high speed machining in continuous Polyline segment, system can choose a most efficient algorithm automatically from different kinds Polyline segment algorithm;

16) Support un-limited size file for machining;

16) Support un-limited size file for machining;

17) Support Pause Breakpoint resume, “Power Cut” recovery, Start from the specific line;

17) Support Pause Breakpoint resume, “Power Cut” recovery, Start from the specific line;

18) Support time-lock function;

18) Support time-lock function;

19) Support 4 kinds operation rights: visitor, operator, admin,super admin;

19) Support 4 kinds operation rights: visitor, operator, admin,super admin;

20) Support function of “Try cutting” (handwheel guiding) and “Single-stage processing mode” and so on;

20) Support function of “Try cutting” (handwheel guiding) and “Single-stage processing mode” and so on;

21) Support the fuction of Back to orignal point

21) Support the fuction of Back to orignal point

21) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;

21) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;

22) With slave function

22) With slave function

The stepper / servo control output, the Pulse and Direction signal output voltage is ± 5V

The stepper / servo control output, the Pulse and Direction signal output voltage is ± 5V

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN24 as the “ 5th axis servo alarm signal ” input port.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN24 as the “ 5th axis servo alarm signal ” input port.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN12, IN11 and IN10 as the “ axis limit signal ” Input port, and we already set the IN09 as “ Probe ” output port.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN12, IN11 and IN10 as the “ axis limit signal ” Input port, and we already set the IN09 as “ Probe ” output port.

Please note that the limit switch type should be NPN Normal Open, and the voltage range is 24VDC.

Please note that the limit switch type should be NPN Normal Open, and the voltage range is 24VDC.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN23 as the “ External Start ” input port, IN22 as the “ External Pause ” input port, and IN21 as “ Extertnal Stop ” input Port.

DDCSE Input and Output are the user-defined IO ports, In our example, we already set IN23 as the “ External Start ” input port, IN22 as the “ External Pause ” input port, and IN21 as “ Extertnal Stop ” input Port.

please choose the external buttons which is 24VD power supply input,then no need an external power supply for them.

please choose the external buttons which is 24VD power supply input,then no need an external power supply for them.

When operating the DDCS, the users will come across some English abbreviations. Here a list with explanations:

1 x 5 Axis CNC Offline stand alone Controller DDCS-EXPERT 1 x 4GB USB Flash drive 1 x USB Extension Cable English User manual will send by amazon message The DDCS Expert is a 5 axis motion controller for open or close stepper and servo systems with 7" full color display screen. The highest output pulse per axis is 1MHz. The users can self-define the functional keys. This controller supports multiple spindle mode, support straight Tool Magazine, gantry type Magazine, disk type magazine. The Operation system interface even though very comprehensive, can be learned in very short time. The DDCS Expert numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation. The internal operating system is Linux based. The DDCS Expert can be used for many styles and types of CNC machines. Lathes, Routers, Pick&Place and Mills, lathe and cutters are just a few examples. The DDCS Expert operates as a Stand Alone system without the need of a computer. This guarantees high precision, accuracy and reliability. DDCS-Expert needs two power supplies,Main power is for controller system,IO Port power is for Input and Output and MPG ports. Both power supply is 24VDC,current is 3A.In the System Power input port ,the marked 24V and GND is the main power input ports; In the IO power input ports,the COM+ and COM- is the power input ports for Input/Output Port and MPG.Please keep in mind,only when the two power supplies are connected correctly the controller can be work properly. Many new users only give system power,then the limited switches,the relay,and MPG and spindle don’t work at all,then please go to check if you also give power to IO ports.IO power gives the power to all the IO ports,include the Limited switch,Relay,MPG,Etop and all other Input and output Ports,without it,spindle,MPG,Input and Output ports cannot work. In order to avoid electrical noise it is highly recommended to use two separate 24V power supplies. In order to avoid high-frequency electrical noise from power supply cable,it is highly recommended to intall a noise filter at the power input to the switch power supply. The DDCS-Expert is a small box that can fit in a window of a small control box or control cabinet. Four locking hooks fix this controller from the frame. The dimension you find in above figure. The front panel is 268mm*172.5mm*5.2mm; The main body is 268mm*172.5mm*70mm; To mount the unit in an equipment cabinet,cut the hole 258.4mm*109mm The front panel consists of 40 user keys and the 7 inch (1024*600) LCD FRO: Feed Rate OverrideSRO: Spindle Rate OverrideSJR: Jog Speed SettingF: Feed rate, unit is mm/minS: Spindle Speed, unit rev/min.X: The coordinate code of the X axis.Z: The coordinate code of the Z axis.A: The coordinate code of the A axisBUSY: The system is busy. You still can adjust FRO and SROREADY: READY mode, any operation can be doneRESET: Reset mode, controller is in “OFF” mode, no operation can be performedCONT: Continuous mode, each axis can be manually jogged with the arrow keysStep :Manual Step Mode?each axis can be jogged in defined stepsMPG: MPG mode. Operate the machine with the MPG (Manual Pulse Generator)BUSY: Run G code. Auto is showing when file is processing